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Wire Processing
Steel wire rod is pickled, drawn to gauge and spheroidise-annealed in our own bell furnaces — forging-ready wire, made in-house.
- CHQ and alloy wire
- Ø2.20 – Ø28 mm
- 40,000 t a year
REL India · Est. 1991
Cold forged fasteners and components, from our own wire to your line.
Wire processing, cold forging, surface finishing and warehousing — integrated in one company in Haryana, India. IATF 16949 certified.
The integrated chain
From wire to part.
One company. One roof.
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01
Wire rod in
Tier-1 mill rod arrives; the heat number is recorded on arrival.
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02
Wire drawing
Pickled, descaled and drawn to gauge — Ø2.20 to Ø28 mm, tolerance held batch to batch.
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Spheroidise annealing
Our own bell furnaces since 2012 — uniform structure so the wire forms instead of splitting.
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04
Cut-off & blank
Wire is sheared to a precise slug at the first station of the former.
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05
Cold forging
Three- to seven-station formers build the geometry blow by blow — load sensors stop the press if impact runs high.
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06
Threading
Thread rolling and tapping — M3 to M24, metric and inch series.
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07
Plating & coating
In-house nickel and nickel-chrome; zinc with hydrogen de-embrittlement, Geomet and Magni via approved partner lines.
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100% inspection
Multi-camera optical sorting and go / no-go gauging — every piece, not a sample.
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09
Packing & dispatch
Barcoded bulk, pouch or blister packs; container loading from 2,00,000 sq ft of racked warehousing.
Four divisions
Four divisions. One accountable supplier.
Steel comes in at one end; a packed, traceable part leaves at the other. Drag a scene to turn the machine.
02
Cold Forging
Multi-station formers, bolt makers and nut formers shape the wire at room temperature. Every die is designed and made in our own tool room.
- 3 – 7 station forming
- M3 – M24 · up to 330 mm
- 20,000 t a year
03
Surface Finishing
In-house nickel and nickel-chrome plating with effluent treatment, approved partner lines for zinc and zinc-flake, and 100% optical sorting.
- Nickel & nickel-chrome in-house
- Zinc · Geomet · Magni (partners)
- 100% optical sorting
04
Warehousing
Barcoded packing and racked storage, with a dedicated container loading dock for direct exports.
- 2,00,000 sq ft
- Bulk · pouch · blister packs
- SAP-tracked batches
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Drag the part to spin it 360° · swipe or use ← → to turn the ring
Made to your drawing
Every part, modelled from the drawing.
Fuel-system pressure caps, NVH bush inner metals and sleeves, splined shafts and special cold-forged components — 134 parts in 3D, from REL drawings and representative models.
Critical components
Components we are known for.
Safety- and NVH-critical parts, cold forged from our own wire and checked 100% before they leave.
Industries
Where our parts are used.
01Automotive OEM & component manufacturingengine, suspension, steering/linkage, wheel mounting, exhaust, brakes, fuel systems, NVH, body, transmission
02Electric vehicles & mobilityEV driveline and high-strength precision components
04Vehicle segmentspassenger cars, SUVs/MUVs, two-wheelers, tractors/agricultural, commercial vehicles (trucks)
03Automotive aftermarket & retail replacementcross-referenced wheel hardware and studs
09General engineering & industrial manufacturingprecision parts, machinery, wire-forming businesses, general fastener trade
12Tooling & specialised equipmentpress tooling, ATM equipment, rubber/plastic mould systems
07Solar & renewable-energy structuresfasteners and components for solar mounting
15Appliances / white goodse.g. washing machines, televisionsAnd many more — sixteen industries in all, from solar structures and power plants to retail packaging. See all industries →
Quality
Process control, not repeated inspection.
Our laboratory sits inside the plant. Composition, hardness, tensile, corrosion and dimensional data come from us — on the same batch, the same day. Move over the part to see what we check.
SPC & load monitoring
MARPOSS load sensors on every die block — the machine stops itself if punch impact runs high.
Traceability
SAP across all departments; every coil traceable to its heat number.
Zero mix-up packing
Barcoded packing verified on an RJS Inspector D4000.
PPAP
PPAP documentation to IATF 16949, at the level you need.
- Case depth controlled
- Grain flow verified
- MPI tested
- Thread profile 100% sorted
CertifiedIATF 16949:2016Automotive QMS
CertifiedISO 9001:2015Quality
CertifiedISO 14001:2015Environment
CertifiedISO 45001:2018Health & safety
CertifiedVDA 6.3 — GreenProcess audit result
Global reach
From India to customers worldwide.
Direct container exports to six markets — and supply to vehicle and component plants across India.
Export markets
- USA
- UK
- Germany
- France
- Italy
- Middle East
Across India
- Chandigarh
- Pantnagar
- Gujarat
- Mumbai
- Pune
- Hosur
- Chennai
- New Delhi
- Gurgaon
- Manesar
- Noida
- and many more across India
People & values
1,000+ people. One standard: PRIDE.
“To prove India can make the world’s best — right here.”
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Performance
Delivering excellence in every task
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Respect
Valuing every individual
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Integrity
Doing what’s right, always
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Dedication
Commitment to our mission
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Excellence
World-class standards
Key figures
Capacity you can plan on.
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20,000t / yr
Cold forging
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40,000t / yr
Wire drawing
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2lakh sq ft
Warehousing
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6
Export markets
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4
Divisions